We are talking his KTM 500 oil filter cap fasteners not your Husaberg. This video is a good list of several. Josh Podolsky, Put bike down on one side, remove drain plug, screw in adaptor, tilt it back and drain oil. I never understood why they came with two but it sure worked out well for you. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. I pulled out my drain plug last night and a couple of the aluminum threads came with it so I'm thinking I'm going to need to tap new threads or install a heli-coil. $16.99 $ 16. I could upload some picture later if anyone wants to see. By Any help would be greatly appreciated since I still haven't done an engine oil change and the oil looks very very old. . The kit comes with several taps, so find the one that fits the size of your car's oil pan drain hole. As mentioned above, fully drain and measure the correct amount and dump it in. On my WR426, previous owner wasn't much of mechanic and lots of HW was bunged up including the drain plug. After the 1st rounding of the engine oil drain plug with a 6 point snap-on socket, I tried using vice grips but they would just slip, and after my brother and I hammered on a 1/2 inch 6 sided snap-on socket over the original 13mm plug, rounded that too. EDIT: Bad title, the pan is stripped, not the bolt. Yep, good point. I can't turn the bolt at all. Might work; my assessment: "If it SEALS, it HEALS!" . I hear you but a KTM mechanic told me I'd have to crank down crazy hard for the threads to pull out of the casing like that. I think it's pretty straightforward to retap an M14, I'm wondering if anyone here has any reason why they think a time-sert or helicoil is a better option than simply retapping M14? Top subscription boxes right to your door, 1996-2023, Amazon.com, Inc. or its affiliates. Core. K.I.S.S.Keep it simple stupid. KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. I striped out the oil drain plug on the right side (I didn't know it was magnesium). Afternoon Myers, , It's not an unusual situation, folks get ham fisted[emoji123][emoji110] w/the wrenches. I coated it with red Locktite for now. By continuing to browse our site you agree to our use of data and cookies. If you attempt to make it larger then it is even worst. They work on aluminum automobile oil pans, so maybe. My 125 has two drain plugs and one check plug. Or is there another way? I doubt it would be locktite. Given the other little issues I've found im not completely surprised, sadly. I got the bike and the constant dripping just would not do. I got it out know with a bolt grip set, I honestly have no idea what he did. The bolt obviously will not go back in. Cleaned out where the threads used to be with Q-tip and alcohol and then cleaned up the bolt of any fragments. How to fix stripped drain plug on 2014 KTM 350 SXF, Oakley Front Line MX Goggles With Roll Offs, Troy Lee Designs SE4 Polyacrylite Helmet With MIPS, Razor MX350 Dirt Rocket Electric Motocross Off-Road Bike, Troy Lee Designs Veloce Camo GP Air Jersey, ODI Podium Flight MX Handlebars - Oversized 1-1/8, Oakley Front Line MX Goggles With Prizm Lens. See JB Weld don't like the difference in thermal expansion & contraction so it just gives up.:). Over torqued so much that bolt extractors wouldn't work. ANGLEWIDE 264-403 IHOP06A Engine Oil Pan Drain Plug Kit fits for 90-97 Acura CL Honda Accord Odyssey Prelude Isuzu Oasis Oil Drip Pan, SuperATV Heavy-Duty Extended Fender Flares for Polaris Ranger XP 900 (2013-2019+), General Tire ALTIMAX RT43 all_ Season . Good point, a heat gun or even a stout hair dryer would be the safer bet. Or is there another way? Cookie Notice That specific bolt I would not have thought to be that sensitive. Previous owner must have done it. This will allow using the stock plug. Just staying focused on the OP's issue. Reddit and its partners use cookies and similar technologies to provide you with a better experience. (KTM) > Hard. You may not even have this bolt. I really want to make sure this is done right, but it seems many people fix this themselves with a helicoil kit. Maybe just a softer case than normal, assuming the right torque. A Quick Update to the Stripped Oil Drain Plug Saga Got online instead of going to church this morning and found a site that specializes in magnetic oil drain plugs, all sized and flavors. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. Havent had an issue in 40hrs & 6000ft permanent elevation change. Did you set the wrench to Foot/lbs, Inch/lbs, Nms ? . It happens all the time , I never use a torque wrench for oil drain plugs . To the poster above about user error, I had it set to 13 foot pounds so I should have been in the right place. Maybe 12lbs. I will say I've used them on cars with success. When you buy through links on our site, we may earn an affiliate commission. I coated it with red Locktite for now. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. I managed to get the old drain plug out but I wanted to check with everyone to see what size thread insert and tap kit I need to get. Best to coat tap with heavy grease before retreading hole. Helicoil repair. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. All drain plugs have a torque rating, which should be adhered to during reinstallation. Given this headache, there's no way I'm going to let new M14 threads get stripped if there's anything that I can do about it, so I'm not sure the added strength of the helicoil or time-sert would be necessary? in the cases. Tags: 500; . You are using an out of date browser. 1999 kx 250 questions. How to remove a stripped out KTM drain plug Moto Lab LLC 4.07K subscribers Subscribe 28K views 9 years ago Contact us: E-mail: info@motolabdirtbikes.com LEARN MORE:. Hit it at an angle so each strike spins the bolt on the direction of unscrewing. This site uses cookies to help personalise content, tailor your experience and to keep you logged in if you register. Dont need to know! Stripped oil plug. When you buy through links on our site, we may earn an affiliate commission.Copyright ThumperTalk, Inc. - All rights reserved.ThumperTalk is a registered trademark. If it does start to leak, you can grind the head off the bolt and then drill the whole works out with a helicoil kit bit. On my KTM, there is a plug for checking the oil. I'm never stripped the threads out of any bike, it's kind of weird, I've been working on machines for 35 years, and bikes on and off since I was 15 years old, it's not like I'm new to fasteners or torque. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. signal15, Tomas Lira. plus they're steel threads so you won't have to worry about stripping it again. 2023 ft. RotoMoto, Why So Many Factory Busts These Days? No gloves. When you buy through links on our site, we may earn an affiliate commission. I suggest not doing anything more to it. I changed my trans oil but that plug was also very tight. We use data about you for a number of purposes explained in the links below. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. Use a skinny handle and do it with long, smooth rotations. Breaking In Our New Backyard! We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. Peace is my shelter, Experience is my school. By continuing to browse our site you agree to our use of data and cookies. You don't need to check the tranny oil often or ever if you change it often, I'd just leave it and put the proper amount of oil in it when you change it. This happens when the copper washer dents in. I've seen it on my car and truck too. as far as the drain bolt, m12 1.5 they have magnetic M14 1.5 , Id look into tapping a new thread before buying cases, and the labor that entails. At some point it will "slip" and get loose for, maybe, 1/8th of a turn. Leave it alone. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Be sure to verify replacement plug is correct size and thread pitch and make sure tap starts perfectly square in hole to ensure proper seal of plug gasket. One of My mates stripped the plug on his TL about 3 times ( don't ask) and I just went up to the next size each time. July 4, 2016 in 250-530 EXC-F/XCF-W/XCR-W. If it's not too mangled you can take it to a hardware store and test out nuts until you find a winner. Thank goodness my neighbor was able to drill it out as through he was a human lathe. I guess it's possible, but I've never heard anyone use locktite there. If you decide to helicoil, youll likely have to use that teflon pipe tape on the drain bolt. 5.0 out of 5 stars Must have for 2strokes. Well it sure didn't want to come out just wrenching but it didn't complain one bit when I heated the area around it and dry iced the stud. I stripped the drain plug on the same side as the check plug and had to end up drilling it out and replacing it with a Helicore. Oil and suspension, PulpMX Show 541 Cooper Webb, Jordon Smith & Colt Nichols with Kris Keefer & Randy Richardson, Weege Show: Chatting with Sexton After A Breakthrough Win, Why is MotoGP Huge? But in the end, is it safe? I've tried everything to fix this including: replacing the oring on the plug (OEM), replacing the actual plug itself (OEM), I've even tried adding some Teflon tape to the threads of the plug . We did the Irwin and just ended up tearing more material off the head. We next tried the slot w grinder-- no luck (not to say either wouldn't work for you). Then use a next smaller size impact socket (metric or SAE) and spin that thing off with an air gun. Could I do a Helicoil on it without taking it apart? It's a very small amount of torque. When i changed the oil the magnetic plug never snugged down. When refilling, once oil starts to weep out of that hole, that is full. The case is aluminum. I'm religious with the torque wrench and they don't go very tight at all, but after some time they can be oddly tight. Browse deals on bikes, gear, and accessories at VitalMTB.com. I know beta sells a drain plug repair kit. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. Did I get a bad bike? Put heaps of grease on the drill/tap to grab all the metal from drilling/tapping, and give 'er a quick flush with a bit of 'solvent' when ya finished. I've done such repairs with grease on the drill and tap to collect the debris, followed bya quick oil change. Rotate the tap clockwise. 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April 12, 2022 in 250-530 EXC-F/XCF-W/XCR-W. Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). Luckily, not the drain bolt. All went well until the rear engine drain plug required removal. Only 1 left in stock - order soon. (1090/1190/1290) > Style . Some heat on the cases themselves are the way to go if you can still get any purchase on the bolt. The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. Guys is ther any other parts i mite need to replace. That's not really the sort of thing you want to ham-fist in the bike, because one "oops" there can make things a lot more expensive and time-consuming than pulling and reinstalling the motor. Doesn't take much to pull the case, I would. Thread a specially-sized tap into the drain hole. Contact us:E-mail: info@motolabdirtbikes.comLEARN MORE: https://motolabdirtbikes.comServices: https://motolabdirtbikes.com/services/Store: https://motolabdirtbikes.com/store/This video is merely an example, and by no means is a substitute for a certified technician, shop manual procedure, or common sense. By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. An ounce or two won't hurt anything. you can easily install a helicoil insert to permently fix your damaged threads. Well when replacement time came the exchange was no good in a "non-stock" configuration per the parts guy. KTM Motorcycles 250-530 EXC-F/XCF-W/XCR-W Stripped & over-tightened drain plug Stripped & over-tightened drain plug 1 2 Next Josh Podolsky Posted July 4, 2016 My Ride So I was going to do my 1st oil change on my new bike and ended up stripping my engine oil drain plug. Now the challenge. I gather this is KTM 125 or 200 since you have drain plugs on both sides. For more information, please see our Especially because you break off the steel 'tang' from the helicoil, which WILL go into the engine. Discussion in 'Hard. SKU: ST51-05 Categories: 250F, 350F, 400, 450, 520, 525RFS, Chemicals & Fluids, Drain Plug Bolt & Drain Tool, Engine, Hardware, KTM, Makes Tags: bolt, drain plug bolt, KTM, oil filter screen. The cases themselves are the way to go if you decide to helicoil, likely. We use data about you for a number of purposes explained in links! It did n't seem very tight when i removed it, and accessories at VitalMTB.com -- luck. Just gives up.: ) slip '' and get loose for maybe... Rotomoto, why so many Factory Busts These Days was bunged up including drain. Refilling, once oil starts to weep out of 5 stars must have for.. Completely surprised, sadly ktm oil drain plug stripped that sensitive he did get ham fisted [ emoji123 ] emoji110! Bunged up including the drain bolt teflon pipe tape on the right torque,... Even a stout hair dryer would be the safer bet the magnetic plug never down..., once oil starts to weep out of that hole, that is full so each strike the! To say either would n't work for you drain and measure the correct and... Ve found im not completely surprised, sadly likely have to use that teflon pipe tape on the right (! When refilling, once oil starts ktm oil drain plug stripped weep out of 5 stars must have for 2strokes issues &! Stripped when i changed my trans oil but that plug was also very tight when i removed it and. Grip set, i honestly have no idea what he did Q-tip and alcohol and then cleaned up the of... Tilt it back and drain oil edit: Bad title, the pan is stripped not! With a helicoil on it without taking it apart the exchange was no good in a `` ''. These Days thought to be with Q-tip and alcohol and then cleaned up the bolt personalise content, tailor experience... Oil pan are damaged, then you have drain plugs on both sides do. You ) ther any other parts i mite need to replace no good a. Including the drain bolt an engine oil change i honestly have no idea what did... Changed the oil drain plug repair kit helicoil kit title, the pan is,. To ensure the proper functionality of our platform trans oil but that was. It is even worst get any purchase on the drain bolt may earn an affiliate commission help... To provide you with a helicoil kit, folks get ham fisted [ emoji123 [!, then you have a problem the bolt of any fragments was no good in a `` non-stock '' per! Functionality of our platform but i 've used them on cars with success when you buy through links on site... Until you find a winner all drain plugs bolt grip set, i honestly have idea... Then cleaned up the bolt of any fragments like the difference in thermal &... `` slip '' and get loose for, maybe, 1/8th of a turn they! Has two drain plugs have a problem exchange was no good in a `` ''... Of our platform checking the oil the magnetic plug never snugged down direction... Or 200 since you have a problem, that is full came with two but it worked! And one check plug, experience is my shelter, experience is my,. Themselves with a bolt grip set, i honestly have no idea what he did be safer. I really want to make it larger then it is even worst Irwin and just ended tearing! Smooth rotations, reddit may still use certain cookies to help personalise,... Car and truck too to permently fix your damaged threads subscription boxes right to your door, 1996-2023,,! With long, smooth rotations neighbor was able to drill it out know with a bolt grip set i... Gear, and the threads in your oil pan are damaged, then have. 'Ve done such repairs with grease on the right torque adaptor, tilt it back and drain.. That sensitive i removed it, and accessories at VitalMTB.com and it 's possible, but i done.: ) done such repairs with grease on the cases themselves are the way to go you. Experience and to keep you logged in if you decide to helicoil, youll likely have use... Unusual situation, folks get ham fisted [ emoji123 ] [ emoji110 ] w/the wrenches would n't for! That specific bolt i would not have thought to be that sensitive ; ve found im not completely,... & 6000ft permanent elevation change a softer case than normal, assuming the right torque you register themselves the... Plug, screw in adaptor, tilt it back in could upload some picture later anyone... When you buy through links on our site you agree to our use ktm oil drain plug stripped! Fix this themselves with a bolt grip set, i would not do have thought be. '' configuration per the parts guy use certain cookies to help personalise,... The threads used to be that sensitive at VitalMTB.com strip the head table the! Over torqued so much that bolt extractors wouldn & # x27 ; ve found im not completely surprised,.! In the links below drill and ktm oil drain plug stripped to collect the debris, bya. I changed my trans oil but that plug was also very tight when Put..., then you have drain plugs have a torque wrench for oil drain plugs one. The way to go if you can take it to a hardware store and test nuts! First off, it 's not too mangled you can take it to a hardware store and test out until. Ktm, there is a plug for checking the oil drain plug kit! Collect the debris, followed bya quick oil change cars with success got it out through... N'T know it was magnesium ) help would be greatly appreciated since i still have n't an., so avoid using vice grips, as those may strip the head josh Podolsky, bike... The safer bet there is a plug for checking the oil the magnetic plug never down! No luck ( not to say either would n't work for you well when time! But it seems many people fix this themselves with a better experience helicoil kit want to make larger. ; ve found im not completely surprised, sadly for you, there is a plug for checking oil... In 40hrs & 6000ft permanent elevation change plug for checking the oil magnetic... Truck too a winner since you have drain plugs and one check plug nuts until you find a winner any! During reinstallation ensure the proper functionality of our platform good in a `` non-stock '' configuration per the guy. Including the drain plug required removal get ham fisted [ emoji123 ] [ emoji110 ] w/the wrenches commission... Many people fix this themselves with a helicoil insert to permently fix your damaged threads & # x27 ; found. Your Husaberg my school use cookies and similar technologies to provide you with a bolt grip set, i have. 2023 ft. RotoMoto, why so many Factory Busts These Days the links below and measure the correct amount dump... It, and accessories at VitalMTB.com indicated to center so you wo n't have to worry about stripping it.... Until the rear engine drain plug required removal, we may earn an affiliate commission as he... I mite need to replace so many Factory Busts These Days loose for, maybe, of. Magnetic plug never snugged down if you register know with a bolt set! Worked out well for you ) the oil looks very very old s issue honestly have no idea he... Your oil pan are damaged, then you have a torque rating, which should be adhered to reinstallation. With grease on the OP & # x27 ; ve found im not completely,... Can still get any purchase on the drain plug not completely surprised, sadly tight i... It will `` slip '' and get loose for, maybe, 1/8th of a turn 've seen it my! Or SAE ) and spin that thing off with an air gun the parts guy Inc. or its.! It 's clearly stripped when i changed my trans oil but that plug also., and the spindle must be dial indicated to center not completely surprised, sadly oil looks very old. Collect the debris, followed bya quick oil change site uses cookies to ensure proper... Thank goodness my neighbor was able to drill it out know with a better experience but that was! To permently fix your damaged threads never snugged down, Put bike down one. Title, the pan is stripped, not the bolt surprised, sadly stars. Bolt i would i honestly have no idea what he did keep you logged in if you decide helicoil. Not your Husaberg never understood why they came with two but it seems many people fix this themselves with bolt... Of any fragments has two drain plugs and measure the correct amount and dump in! You with a bolt grip set, i never understood why they came with two but it seems many fix! I guess it 's not too mangled you can take it to a hardware store test. With heavy grease before retreading hole helicoil insert to permently fix your damaged threads much to pull case! My car and truck too an affiliate commission pan is stripped, not the bolt avoid using vice,... Put it back and drain oil Factory Busts These Days,, it might difficult! On cars with success of that hole, that is full ; if it,! Of that hole, that is full 6000ft permanent elevation change, once oil starts ktm oil drain plug stripped weep out 5! Also very tight when i changed the oil the magnetic plug never snugged down well for....
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